Week 3 Sheet metal Bending challenge

Aim:- To Perform parametric study using three different values of thickness for the car body, apply conditions and find out total deformation and equivalent stress. Procedure:- 1.Import the geometry as given in the challenge.                            …

Aim:- To Perform an explicit dynamics simulation to find out the equivalent stress, total deformation, and temperature of the body for the planar model, for the following two cases with a cutting velocity of 20000 m/sec and 150000 m/sec. Procedure:- 1. Import the geometry as given in the challenge.      …

Aim:- To simulate a bullet penetrating into a bucket for three different non-linear materials for bucket and analyze the behaviour for the same velocity of bullet. Procedure:- 1.Import the geometry as given in the challenge                            …

Aim:- To Perform tension and torsion test on the specimen. Tension test:- To Perform a tension test on the specimen by displacing one end of the specimen to 18mm, while keeping the other fixed and find the total deformation, equivalent stress, and temperature of the specimen. Procedure:- 1. Import the geometry as given…

Aim:- To perform transient structural analysis on a worm gear assembly and find equivalent stress, equivalent strain, and total deformation of the model. Procedure:- 1. Import the geometry as given in the challenge.                                                                      Fig 1.Given geometry 2. As given in…

Aim:- To perform a transient structural analysis on a double universal joint with a spring using different materials, and to obtain the equivalent stress, total deformation for all three cases. Procedure:- 1. Open Transient structural analysis and Import the geometry as given in the challenge.        …

Aim:- To perform transient structural analysis on a piston and cam mechanism model and to find out the Equivalent stress, Directional deformation, and Equivalent elastic strain for three different cases 1) Frictionless contact 2)Frictional contact with a coefficient of  0.1 3) Frictional contact with a coefficient…

Aim:-   To find out the plastic deformation of a sphere and plate for sphere pressing on a plate in Ansys workbench. Procedure:-    1.We Import the geometry as given in the challenge. 2. We apply Structural steel for the sphere and structural steel non-linear for the plate.      …

Aim:- To perform structural analysis to simulate rolling operation on a copper workpiece of length 90 mm Structural analysis:- Structural analysis is the process of calculating and determining the effects of loads and internal forces on a structure (or) an object. Case setup:- 1. Assign the material for the roller as Structural…

WIRE BENDING CHALLENGE Objective:- In this challenge, we have to perform an analysis to simulate the bending of a wire in ANSYS. We have to use the Copper alloy ( NL), Magnesium alloy ( NL), and Aluminum alloy ( NL) as materials for the wire alone. we need to find out the Equivalent stress and Equivalent strain for the…

Objective:- To simulate three different types of welding using three different types of welding materials Case 1:- stainless steel: the material of the plates must also be the same. Use stainless steel for both weldments and Plates. Case 2:- Aluminum alloy:- The material chosen for this case is Aluminum alloy ( high strength,…

Sheet Metal Bending Challenge:- Objective:- To perform sheet metal Bending operation in Ansys Workbench 1.Geometric design:- The 3D model is shown below, It is having three parts as Punch, Die, and Sheet                            Fig 1. Geometry There…

Aim:- To Perform a track simulation by applying and varying the bearing load on the wheel center, and analysis of various results such as Equivalent stress, Total deformation, and Equivalent Elastic strain in Rail wheel track, also include the comparison of cases of varying bearing load. Case setup and Execution:- 1. Geometry:-…

Aim:- Perform a grid dependency test for the Bevel gear simulation for mesh sizes 6, 5, and 4mm Grid dependency test:- It is to investigate how the solution depends on the grid size by running the simulation with a refined mesh that is finer the mesh, higher the accuracy of the result, but with additional cost on computation…

objective:                                                                                         …

Objectives:- Designing two plates with given dimensions with one and three holes, with the component, created perform the analysis required to be done. Below are the requirements of the Challenge 1. Create the geometry model ( plate with one hole) in space claim 2. Create a geometry model (plate with three holes ) in space…

Aim:- 1. To clear the geometry errors in the given model. 2. To extract mid-surface, mesh the mid surface and clear the quality issues according to the given quality criteria. 3. To assign material and thickness to the mid surface. Procedure:- 1. Importing the Model and geometry cleanup:- 1. We input the Model using the…

Meshing the Side Door Interior Plastic Component using Hypermesh Aim:- 1. To take the mid surface for the given geometry. 2. To mesh the mid surface and clear all the quality issues according to the given quality criteria. 3. Assign the thickness to the mid surface components according to parent geometry. Procedure:- 1.…

Objective:-   For this Challenge, you will have to mesh the given geometry, Provided below are the Quality Parameters that you have to follow and apply connections as per requirement. Procedure:- Import:- The given Model is in .HM format Hence to import we used Import tool Import~Model. The below image shows…

Week 8 - 3D Tetra Meshing in Hypermesh. Objective 1:-  Create a Teramesh for Housing Component with the following quality criteria. Tetra Mesh Generation Method :- 2D to 3D conversion Quality Criteria:- Min.length - 2 units, Target length - 5 units,Max.length-7 units, Tet-collapse-0.15 Procedure:- 1) Import:- 1. The…

Meshing of an Automobile Hood using Hypermesh Aim:- 1) To Check the geometry for the given model. 2) To Extract all the Mid-surfaces of the Component. 3) To mesh all the Components in the model using the Following Criteria and finally giving thickness to the Component. Theory:- The model used in this Challenge is a Car…

AIM:- 1) To take the Mid-surface for the given Component. 2) To mesh the Mid-surface Components. 3) To create 1D elements with the given cross-sections and Dof. a) Rod-elements:- with only Translational DOF and RBE2 link. Cross-section:-   Box- Dimension a = 12mm              …

MESHING AND DEPLOYING CONNECTIONS FOR REAR SUSPENSION ASSEMBLY USING ANSA   AIM:- 1) To check for the geometrical errors and clean the geometry for the given assembly. 2) To Perform surface and Volume mesh ( tetra mesh ) throughout the assembly. 3) To assign thickness for the mid-surfaced components after meshing.…

2D Meshing on the Instrument Panel Aim:- 1) To check the geometric errors and rectify them for the given CAD model. 2) To take the Mid-surface and Mesh the Component according to the given Quality criteria below. Procedure:- 1) Importing the model:-       1) We first Import the CAD model to the ANSA…

MORPHING IN ANSA INTRODUCTION:- Morphing is one of the important tools in ANSA which is used to bring a change in the shape of any part. A morphed part is not considered as the final product to be manufactured however,it brings in the new idea that can be part into,to bring some significant changes it gives a new idea…

DEPLOYING CONNECTIONS TO AN AUTOMOBILE REAR DOOR USING ANSA AIM:- 1) To provide connections for the rear door model. 2) Explain about the Different connections given for the model. PROCEDURE:- 1)IMPORTING THE FILE:- We  First import the model using the NASTRAN option present in Input option of the File Menu, Since…

    SOLID MESHING OF REAR VIEW MIRROR USING ANSA   AIM :- TO create the tetra meshing for rear view mirror model by eliminating geometrical errors and Considering the given element Quality Criteria using ANSA. Procedure:- 1) IMPORT THE CAD MODEL AND GEOMETRY CLEANUP:      1) First, we open…

2D MESHING OF BOTTLE CAP USING ANSA AIM:- To Successfully extract the mid surface and mesh the given Bottle cap model with the given Quality Criteria and to get good mesh flow in the model. Procedure:- 1.IMPORT THE CAD MODEL AND GEOMETRY CLEAN UP First, we open ANSA software and then we import the CAD model using FILE…

2 D MESHING OF AN AUTOMOBILE HOOD USING ANSA   AIM:- To check for Geometry errors in the given model and do geometry cleanup. To Extract all the Mid surfaces of the given component. To Mesh all the Components of the given Model as per the given quality criteria and to get Better Mesh flow in all the Components and…